Spray drying granulator will become a new type of granulation equipment

From the consumer's point of view, purity is the most important attribute of medicines; from the perspective of pharmaceutical manufacturers, equipment should have a certain degree of flexibility in its function, especially experimental or mid-trial equipment.

With the deepening of the concept of quality derived from design, pharmaceutical production process R&D and pilot tests are increasingly valued by the pharmaceutical industry. The spray drying granulator is a new one-step granulation device that combines the spray drying technology with the fluidized bed granulation technology.

The spray drying granulator uses suction fan vacuum suction to dry the droplets, gather into pellets, and adjust the particle size according to requirements. Widely used in pharmaceutical, chemical, food, feed and other industries granulation drying operations. It is suitable for tablets, granules, capsules, low-sugar, sugar-free low-dose granules, sustained-release granules, and especially one-step granulation and drying of traditional Chinese medicine extracts.

It is understood that the spray drying granulator combines the functions of mixing, spray drying, granulation, and particle coating into one; it can produce micro-accessories, low-dose, sugar-free or low-sugar proprietary Chinese medicine products; the particles are rapidly soluble and the granules are easily dissolved. Tablets tend to disintegrate and meet the "GMP" requirements. In terms of granulation speed, particle quality and automation level, it has taken another important step towards the international advanced level.

Before starting the spray drying granulator, the necessary preparations shall be made. First, check the looseness of the joints between the bearings and the sealing parts of the various devices, and the lubricating oil conditions of the various mechanical parts and whether the respective water, wind, and slurry valve ports are in the desired positions. Then turn on the power to check if the voltage and the meter are normal. Finally, check the amount and concentration of the slurry in the slurry mixing tank. If any problem occurs, remove it in time.

Industry insiders reminded that after normal operation of the equipment, it is also necessary to receive materials regularly, check the operation of each system at regular intervals, record the process parameters, and pay attention to cleaning the vibrating screen. In the event of an emergency, the equipment must be shut down immediately. The blower and material pump should be shut down first. If there is a sudden power outage, the gas engine should be pulled out to cool the tower body naturally, then the sewage valve is opened, the slurry in the slurry pipeline is drained, and the equipment is cleaned.


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